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For sales and inquiries, please contact Bahrain Roastery customer support.

info@bahrainroastery.com

Contact us via WhatsApp now: +973 33444337

☕ Bahrain Roasting Society (BRS)

Uniting Global Roastmasters. Elevating Arabian Coffee Culture.

The Bahrain Roasting Society is more than an association. It is a movement. A global guild of passionate roastmasters, coffee scientists, entrepreneurs, and artisans who believe in the transformative power of coffee. Whether you're a seasoned roaster in São Paulo, a startup café owner, or a coffee researcher, BRS invites you to join a community that celebrates craftsmanship, shares knowledge, and pushes the boundaries of what coffee can be.

🎯 Our Mission

At Bahrain Roasting Society, our mission is clear:

To elevate the art and science of coffee roasting through education, innovation, and global collaboration.

We aim to:

Foster a vibrant community of coffee professionals and enthusiasts.
Provide world-class training and certification programs.
Promote research and development in roasting technologies and flavor science.
Celebrate the heritage and future of Arabian coffee.
Create a platform for dialogue, exchange, and excellence.

🧪 Research & Innovation

BRS is committed to advancing the science of coffee roasting. Our Roast Science Lab, located within Bahrain Roastery, conducts research on:

Roast curve optimization
Flavor compound mapping
Green bean fermentation techniques
Energy-efficient roasting technologies
AI-assisted roast profiling

We publish findings in our RoastScience Journal, available to members and partners.

🧠 Why BRS?

Global Reach – 30+ countries
Industrial Backbone – powered by Bahrain Roastery
Cultural Depth – rooted in Arabian coffee heritage
Scientific Rigor – backed by research and innovation
Community Spirit – built on collaboration and mentorship

Whether you're roasting in a garage or managing a multi-million-dollar facility, BRS is your home for growth, excellence, and connection.

The Art and Science of Coffee Roasting: A Professional’s Guide

Introduction

Coffee roasting is both an art and a science. It’s the transformative process that unlocks the aroma, flavor, and complexity hidden within green coffee beans. For professional roasters, mastering this craft requires more than intuition—it demands a deep understanding of chemistry, thermodynamics, sensory analysis, and equipment control. This guide explores the essential knowledge every professional roaster should possess, from roast profiling and defect detection to sustainability and innovation.

The Chemistry of Roasting

Roasting is a series of complex chemical reactions triggered by heat. As green coffee beans are exposed to temperatures ranging from 180°C to 240°C, they undergo several key transformations:

🔬 Maillard Reaction

This non-enzymatic browning reaction occurs between amino acids and reducing sugars, producing hundreds of aromatic compounds. It begins around 140°C and intensifies as the roast progresses, contributing to nutty, caramel, and toasted flavors.

🌡 Caramelization

At higher temperatures (160–180°C), sugars begin to break down, creating sweet, bitter, and burnt notes. Caramelization is crucial for body and mouthfeel.

💨 Pyrolysis

Beyond 200°C, cellular breakdown and gas formation occur. This stage produces volatile compounds and CO₂, influencing aroma and solubility.

🧪 Acidity and Solubility

Roasting reduces chlorogenic acids and alters solubility. Lighter roasts retain more acidity and complexity, while darker roasts increase solubility but risk bitterness.

2. Roast Profiles and Curve Control

A roast profile is a temperature-time graph that maps the bean’s journey from green to brown. Professional roasters use software to monitor and adjust variables in real time.

📈 Key Phases:

Drying Phase (0–5 min): Removes moisture. Crucial for even heat distribution.
Maillard Phase (5–10 min): Flavor development begins. Control rate of rise (RoR) to avoid scorching.
First Crack (~195°C): Audible popping signals internal pressure release. Marks transition to development phase.
Development Phase (post-crack): Flavor balancing. Too short = sour; too long = flat or burnt.

🧭 Tools for Profiling:

Thermocouples and infrared sensors
Roast software (Cropster, Artisan)
Color meters (Agtron scale)
Cupping and sensory feedback

3. Sensory Analysis and Cupping

Roasting is incomplete without sensory evaluation. Cupping is the standardized method for assessing aroma, flavor, acidity, body, and aftertaste.

🧠 Sensory Attributes:

Fragrance/Aroma: Dry vs wet smell
Flavor: Overall impression
Acidity: Brightness or sharpness
Body: Texture and weight
Balance: Harmony of elements

🥄 Cupping Protocol:

Grind coffee to medium-coarse
Add 8.25g per 150ml water
Smell dry grounds
Pour water at 93°C
Break crust after 4 minutes
Slurp and score

Professional roasters train to detect subtle defects like phenolic taint, quakers (underdeveloped beans), and over-roasting

4. Green Coffee Selection

Roasting begins with sourcing. The quality of green beans determines the potential of the final cup.

🌱 Key Factors:

Origin: Altitude, soil, climate
Processing: Washed, natural, honey
Varietal: Arabica vs Robusta; SL28, Gesha, Bourbon
Moisture Content: Ideal range is 10–12%
Density: High-density beans require more heat

📦 Storage Tips:

Keep in cool, dry conditions
Use GrainPro or vacuum-sealed bags
Avoid exposure to light and oxygen

5. Roasting Equipment and Maintenance

Professional roasters rely on precision equipment. Understanding machine dynamics is essential for consistency and safety.

🔧 Types of Roasters:

Drum Roasters: Traditional, conductive heat
Fluid Bed Roasters: Convection heat, faster roast
Hybrid Systems: Combine both for control

🛠 Maintenance Checklist:

Clean chaff collectors and exhaust
Calibrate thermocouples monthly
Inspect bearings and belts
Monitor airflow and pressure
Log maintenance records

6. Roast Defects and Troubleshooting

Even experienced roasters encounter defects. Identifying and correcting them is key to quality control.

⚠ Common Defects:

Scorching: Burn marks from high initial heat
Tipping: Burnt edges from uneven airflow
Baking: Flat flavor from slow RoR
Underdevelopment: Sour, grassy notes
Overdevelopment: Bitter, ashy taste

🧪 Diagnostic Tools:

Cupping and sensory scoring
Color analysis (Agtron)
Moisture and density testing
Roast log comparison

7. Blending and Flavor Design

Blending allows roasters to create signature profiles. It requires understanding how different origins and roast levels interact.

🧪 Blending Strategies:

Pre-roast blending: Uniform roast, simpler logistics
Post-roast blending: Greater control, complexity

🎨 Flavor Goals:

Balance acidity and body
Layer complementary notes (e.g., chocolate + berry)
Match customer preferences (espresso vs filter)

8. Production Roasting and Scaling

Scaling from artisanal to industrial roasting involves logistics, automation, and consistency.

🏭 Key Considerations:

Batch size and throughput
Automated profile replication
Packaging and degassing
Inventory and supply chain
Quality assurance protocols

At Bahrain Roastery use advanced systems to maintain flavor integrity.

9. Sustainability and Ethics

Modern roasters must consider environmental and social impact.

🌍 Sustainable Practices:

Energy-efficient roasters
Heat recirculation systems
Composting chaff and waste
Carbon offset programs

🤝 Ethical Sourcing:

Direct trade with farmers
Transparent pricing
Support for cooperatives
Certifications (Fair Trade, Rainforest Alliance)

Roasters are stewards of the supply chain. Ethical choices build trust and long-term viability.

10. Innovation and Future Trends

Coffee roasting is evolving. Professionals must stay ahead of trends and technologies.

🚀 Emerging Trends:

AI-assisted profiling: Predictive roast curves
Smart roasters: IoT-enabled machines
Experimental processing: Anaerobic, carbonic maceration
Flavor mapping: Chemical analysis of volatile compounds
Cold roasting: Low-temp innovation for specialty markets

📚 Continuous Learning:

Attend global summits (e.g., World of Coffee)
Join associations (e.g., Bahrain Roasting Society)
Subscribe to journals and podcasts
Collaborate with sensory scientists

Coffee roasting is a lifelong journey. It demands curiosity, discipline, and passion. From the first crack to the final cup, every decision a roaster makes shapes the experience of the drinker. As the industry grows and diversifies, professional roasters must embrace both tradition and innovation.

The Bahrain Roasting Society exists to support this journey. Through education, community, and excellence, we empower roasters to reach their full potential and elevate coffee culture worldwide.

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